Rotoweld 3.0 Single Bay / HD

Rotoweld 3.0 Single Bay / HD

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If you think you’ll encounter bigger jobs in weight, diameter or overall spool size, the Rotoweld Single Bay 3.0 / HD has that little extra you might need.

Engineering on-demand for an important client, this version of the Rotoweld is now offered to all who want to push the highest level of automation to a broader range of spools.

  • 3" to 48" Diameter Capacity
  • 15,000lbs Pipe Stand Capacity
  • 150+ dia inch Daily Productivity Capacity

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INCREASE YOUR PRODUCTIVITY

ROTOWELD 3.0 SINGLE BAY - HD

WELDING TORCHES AND WIRE FEEDER

  • Designed with 2 welding torches: one to perform open-root-pass butt welds and the other for filling passes
  • Each torch has its own wire spools. Root pass is done in GMAW; choices for fill passes: GMAW, FCAW, MCAW, SAW.
  • Separate gas shielding system for each torch
  • Robotized torch manipulator for fast and repeatable torch positioning on selected pipe diameter
  • Torches can be easily switched — FCAW and SAW are both standard in the Rotoweld 3.0 HD model.

MANIPULATOR

  • Self-positioning of the arm in welding position in just a few seconds with no human manipulation
  • Welding vision system controls the puddle penetration and adapts welding parameters in real time
  • Embedded LED lighting allows the welder to easily align the torch in the bevel before starting to weld.

PROPRIETARY DESIGNED RAIL SYSTEM

  • Rails are the backbone of the Rotoweld 3.0 and can be level on any shop floor conditions
  • Rails are factory pre-assembled and pre-aligned for maximum on-site precision
  • Seamless integration; no wires lying on the ground
  • Welding station and optional fume extractor travel on the rails to desired position simply by using the joystick
  • Single Bay comes with 2 rails for a total of 32 ft. (9.75 m). You can upgrade a Single Bay Rotoweld to a Twin Bay.

HEAVY-DUTY PIPE STANDS

  • 2 pipe stands that can be moved quickly and easily on the rail while staying aligned with the rotator to guarantee perfect positioning
  • A hand pump connected to the hydraulic cylinder levels the pipe section easily, efficiently and safely
  • Heavy-duty steel idler rolls allow the pipe to turn freely. Optional rubber idler rolls are available for stainless steel application.
  • Recovery bins designed for easier flux recovery and fast positioning under the joint
  • Diameter range: 3 in. to 48 in. / 75 mm to 1,219 mm
  • Load capacity: 15,000 lbs. / 6,804 kg

HIGH - TORQUE ROTATORS

  • Minimal setup time required due to the self-aligned design
  • Diameter capacity: 3 in. to 48 in. / 75mm to 1,219mm
  • Centre line clearance to ground: 71 in. / 1,803mm
  • Operation speed range: 0.2 to 1.9 rpm
  • Load capacity: 3,000 lbs. / 1,306kg
  • Maxiumu torque: 50,000 lbs.-in; / 5,649 n-m
  • Optional stainless steel grippers

CONTACT ORBIMAX

 Email
AU 1800 672 000
Int'l +61 3 9088 6060

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